Masterbatch Machine
USEON is a top plastic extruder manufacturer in China. We can provide complete masterbatch production lines.
We supply turn-key solutions to your masterbatch compounding projects. This includes material handling, dosing, extrusion, pelletizing and other aspects.
Trusted By
USEON Clients
Successfully supplied 700+ masterbatch making machines to multiple countries globally
- Client Location: India
- Extruder: SAT75 Twin Screw Extruder
- Application: PE Filler Masterbatch
- Output: 2000 kg/h
- Client Location: UK
- Extruder: SAT65 Twin Screw Extruder
- Application: Color Masterbatch
- Output: 400 kg/h
- Client Location: Middle East
- Extruder: SAT52 Twin Screw Extruder
- Application: Additive Masterbatch
- Output: 200 kg/h
Why Choose USEON Masterbatch Machine
Trusted by Well-Known Companies
USEON is a leading masterbatch extruder manufacturer in China. We serve many well-known companies such as BASF, AMPACET, NHAT NUY Group.
700+ Masterbatch Production Line
Since our establishment in 2008, we have delivered more than 700 masterbatch production lines; we have customers all over the world, in the US, South Korea, Saudi Arabia, Romania, Oman, Hungary, and more.
Save 40% on Your Investment
Our machines’ quality is substantially identical to ones produced by top German suppliers, but we charge more reasonable and affordable prices. We can offer high quality filler masterbatch, color masterbatch, additive masterbatch, with a 40% reduction in costs.
Technical Support and Service
Our experts and engineers are here to assist and guide you to solutions for challenges that you face and to optimize production performance. Through our operation of the new DCS intelligent control system, we provide effortless, remote, synchronized, and accurate technical support.
Table of Contents
Filler Masterbatch Basic Formula
| Base Resin | Filler Type | Additives |
|---|---|---|
| PE | CaCO3 55-85% | PE wax |
| PP | Talc 25-60% | White Oil |
| PS | BaSO4 40~70% | Anti oxidant |
Color Masterbatch Basic Formula
| Base Resin | Pigments | Additives |
|---|---|---|
| PE/PP/PS/PVC | Organic pigments 15-40% | PE wax |
| PET/PA/PBT | Inorganic pigments incl.: TiO2 35-70% Carbon black 35-55% Effect Pigment 15-40% | White Oil |
| TPE/TPR/EVA | Anti oxidant | |
| PLA/PBS/PBAT | ZnSt |
Feeding System
There’re two type feeding systems:
Volumetric feeding system
- Weigh the raw material separately according to the formula
- Place all the materials into the high-speed mixer for 5~10minutes
- Discharge the material into the spiral loader
- Load the material into the hopper of volumetric feeder
Loss-in-weight feeding system (automatically and higher accuracy)
- Put the raw material into each tank on the ground.
- Vacuum loader will convey each component into the storing silo.
- The raw material will fall into the loss-in-weight feeder automatically. The feeding system will feed the material separately into extruder according to your formula setting one the HMI.
Extruders for Filler Masterbatch Compounding
According to your application and output, there’re many different choices of extruders.
- Twin Screw Extruder
- Triple Screw Extruder
- Kneader + Single Screw Extruder
- Kneader + Twin Screw Extruder
Extruders for Color Masterbatch Compounding
Color Masterbatch can be used for any types of polymers and all kinds of products. USEON have rich experiences in providing color masterbatch making machines.
According to your application & output, you can choose:
- Twin Screw Extruder
- Triple Screw Extruder
Extruders for Additive Masterbatch Compounding
One extruder can generate many types of additives. So, it requires a fast cleaning type strand die plat for any changes to the formula.
The bulk density of additive is relatively low, so the output mostly depends on the feeding capacity, not the torque of main motor; our SAT series twin screw extruder is more adapted for this process.
Masterbatch Machine Applications
USEON’s masterbatch machine can be used for filler, color, additive masterbatch production. Click blow links to LEARN more about our experiences.